🔄
AAC Production Process
1. Raw Material Processing Section
The ingredients for our autoclaved aerated coagulation production include high-quality sand (fly ash), lime, cement, gypsum, and aluminum powder (or paste). This section is dedicated to the precise processing and secure storage of the raw materials.
2. Automatic Steel Mesh Fabricating & Circulation
This section crafts autoclaved aerated concrete slabs with precision. It involves fabricating essential steel mesh cages and incorporating manual and automatic hanging mesh systems for assembly frame circulation.
3. Pouring and Pre-curing Section
Focusing on creating top-tier autoclaved aerated concrete slabs, this system integrates sophisticated mesh hanging with seamless assembly frame circulation.
4. Cutting Section
The mold frame carrying the billet body is de-mudded. The side plate and blank body are expertly placed on the cutting car for precise side, horizontal, and vertical cuts. A ground turning table handles the removal and recycling of corner waste.
5. Autoclaving Section
Assembled cakes are maneuvered into the tank for constant-pressure maintenance. After curing, products are smoothly extracted from the autoclave and transported to the packaging section.
6. Finished Products Classification & Packaging
Post-autoclaving, cakes are sorted, palletized, and packed. The conveying systems transport them efficiently to the storage yard for delivery.
🏭
Technical Excellence & Workshop
Our infrastructure includes 8 meticulously equipped workshops with advanced international-level processing equipment. This includes plasma cutting tools, laser cutting machines, a 2000-ton hydraulic press, Taiwan vertical machining centers, and CNC gantry boring and milling machines.
🌍
Global Project Display
South Korea Project
300,000 m3 per year, AAC Block Production Line - Masterfully crafted to deliver high-quality blocks efficiently.
Bahrain Project
200,000 m3 per year, AAC Block Production Line - Combining cost-efficiency with superior quality.
Indonesia Project
600,000 m3 per year, AAC Block Production Line - Setting a new standard in volume production and unmatched operational efficiency.
China Flagship Project
500,000 m3 per year, AAC Block & Panel Production Line, featuring the First Green Cake Separator Equipment.
?
Frequently Asked Questions
Q1: What is the typical production capacity of the AAC block line?
The production capacity varies by model, ranging from 200,000 m3 to 600,000 m3 per year to meet different industrial demands.
Q2: What raw materials are required for AAC production?
The primary materials include high-quality sand (or fly ash), lime, cement, gypsum, and aluminum powder or paste as the aerating agent.
Q3: Are the production lines certified for international standards?
Yes, the equipment is CE certified, ensuring it meets rigorous safety and quality standards for global operation.
Q4: How does the automatic steel mesh system work?
The system integrates both manual and automatic hanging mesh processes with seamless assembly frame circulation to craft reinforced concrete slabs with high precision.
Q5: What is the importance of the autoclaving section?
The autoclaving section provides constant-pressure steam curing, which is essential for the chemical reaction that gives AAC its strength and durability.
Q6: How is cutting accuracy maintained during production?
Precision is achieved through a multi-stage cutting section that performs side, horizontal, and vertical cuts using advanced automated machinery.
Stylo Laser
