Smart Flexible Production Line with Integrated Laser Assembly and Inspection Technology

Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous

Product Description

Basic Specifications

Condition New
Automation Automatic
After-sales Service Engineers Available to Service Machinery Overseas
Transport Package Wooden Box Packing
Origin China
Production Capacity 12ppm
Package Size 2400.00cm * 2000.00cm * 2500.00cm
Package Gross Weight 2000.000kg

Product Description

Comprehensive Solid-State Battery Module PACK Automatic Production Line for Efficient Output 12PPM is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards. The line is suitable for electric vehicles, energy storage systems, and consumer electronics, supporting the production of various specifications of solid-state battery modules.

High Automation Fully automated assembly equipment reduces manual intervention and improves production efficiency.
Integrated QC System Real-time monitoring of welding quality, voltage, internal resistance, and temperature ensures consistency.
Flexible Design Supports multiple battery module specifications and can be easily reconfigured.
Intelligent Management Integrated MES for real-time production data monitoring, analysis, and traceability.

Technical Parameters

Technical Specification Technical Parameter Remarks
Line Efficiency ≥12PPM Adjustable based on configuration
Line Dimension 60000mm*8500mm*3500mm Adjustable layout
Final Yield Rate ≥99.8% -
Line Failure Rate ≤2% -
Operating Temp 10-25ºC Ensures stable operation
Power Supply 380V±10%, 50Hz Standard industrial
Warranty Period 2 years Lifetime technical support

Process Flow

1. Heat Conduction Plate Loading11. Terminal Tab Flatting
2. Terminal Tab Cutting Inspection12. NG Cell Re-work
3. Cell Loading13. Insulation Testing
4. Cell Glue Applying14. Laser Welding
5. Terminal Tab Bracket Assemblying15. Post-Welding Testing
6. Cell Insulation Testing16. Double-Sided Detection
7. Unit Glue Applying17. Sense Lead Insulation
8. Module Stacking18. EOL Testing
9. Busbar Installation19. Module Off-Loading
10. Terminal Tab Bending-

Production Line Details

1. Cell Loading Station

Operator will standard material frame through the cantilever crane handling on the material position. Flip station places the product horizontally on the conveyor belt to be transported to the next process.

Cell Loading

2. Cell Process Station

Robots transfer products for weighing, thickness measurement, and lug pre-leveling. OCV tests are completed with data uploading before lug cutting and final detection.

Cell Process

3. Module Stacking & Pressing

Robots apply double-sided tape and stack products in order. The rotating mechanism moves modules to the lower material position for assembly and final extrusion.

Module Stacking

4. Terminal Tab Laser Welding

Pallet flows to the welding station where cameras address points sequentially. Laser sensors verify dimensions before precision welding of lugs on both sides of the module.

Laser Welding

Overview & Application

System View 1 System View 2 System View 3

Application Scenarios

Applications

Packaging & Shipping

Packaging

Certifications & Global Standards

Cert 1 Cert 2 Cert 3
Exhibition 1 Exhibition 2

Frequently Asked Questions

How is production efficiency ensured?
High automation levels and intelligent MES management systems work together to optimize cycle times and maintain consistent output quality.
How is product quality controlled during assembly?
An integrated QC system monitors key parameters in real-time, including welding quality, voltage, internal resistance, and temperature profiles.
Can the production line be customized for different battery types?
Yes, our lines feature a flexible design that can be reconfigured to support various module specifications and production processes based on your specific requirements.
What are the typical environmental requirements for operation?
The equipment operates best at temperatures between 10-25ºC with a relative humidity of 40-60% to prevent battery moisture damage and ensure mechanical stability.
What is the delivery lead time for a full production line?
Standard delivery lead time typically ranges from 3 to 4 months, covering the period from contract signing through to final equipment delivery.
What kind of after-sales support is available?
We provide comprehensive services including professional installation, system debugging, operator training, a 2-year warranty, and lifetime technical support.

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