Bench-Top Roll to Roll Electrospinning System with Syringe Pump and Heating Bed

Certification: CE, RoHS, CE
Coating Application: Electronics Industry, Medical Industry
Coating Color: Customer's Application

Product Description

Overview & Basic Info

Model NO.TN-CMR-300T-S
Product NameDoctor Blade Coating Machine
Method TypeAutomatic / Doctor Blading
ConditionNew
Heating MethodBottom Heating (Up to 120°C, Adjustable)
Coating Plate Size1000 * 350mm
Travel Speed28 ~ 90mm
Blade Film Maker300mm
WarrantyOne Year
HS Code848620900

Product Description

Bench-top Roll to Roll Electrospinning System with Syringe Pump and Heating Bed

Doctor Blading Overview: Doctor blading (also known as knife coating or blade coating) is a popular thin-film fabrication technique which involves either running a blade over the substrate or moving a substrate underneath the blade. A small gap determines the solution flow, effectively spreading it over the substrate. The final thickness is influenced by the viscoelastic properties of the solution and the speed of coating.

Doctor Blading System
Blade Coating Process

Key Features:

  • Roll-to-Roll Precision: Primarily used for coating liquid or colloidal films in laboratory environments.
  • Variable Speed Control: Continuously variable speed motor ensures uniform scraper advancement for consistent coating.
  • Stainless Steel Blade: High-quality stainless steel blade with constant weight to improve film uniformity.
  • Advanced Heating & Vacuum: Features a bottom vacuum to absorb samples and integrated bottom heating up to 120°C for quick drying.
  • Integrated UV Curing: Equipped with an ultraviolet curing lamp for efficient drying and curing of the film layer.
  • Battery Material Production: Ideal for the continuous production of battery electrode materials.

Technical Specifications

  • Manual adjustment with dial indicator (1um accuracy)
  • Power SupplyAC220V, 50Hz
    Total Power3500W
    Heating SystemHot air heating at bottom; Max 120ºC; Accuracy ±1ºC
    Drying AreaLength 1m, Width 600mm
    Film Thickness Accuracy0.01mm
    Vacuum SubstrateAluminum alloy; Size: 400mm(W) * 400mm(L)
    Film Coater TypeScraper film maker; Coating width 500mm
    Winding MechanismSpeed: 100-400mm/min (Adjustable with feedback control)
    Tension ControlMax. 50N
    Overall Dimensions2000mm x 900mm x 600mm
    WeightApproximately 200Kg

    Detailed Product Gallery

    Coating Machine Detail 1
    Coating Machine Detail 2
    Coating Machine Detail 3
    System Overview

    Manufacturing & R&D Capabilities

    We are a comprehensive enterprise integrating design, research and development, production, and sales of high-end laboratory equipment. Our core product line includes spin coaters, thermal evaporation coaters, magnetron sputter coaters, plasma cleaners, CVD/PECVD systems, and precision cutting machines.

    Our solutions are widely applied in materials science research, serving leading universities, national laboratories, and innovative material companies worldwide. With exports to over 20 countries, including the USA, UK, Germany, and Russia, we have established ourselves as a trusted partner in the global scientific community.

    Professional Manufacturing Facility

    Packaging & Global Logistics

    We offer flexible shipping solutions for the doctor blade/knife coating machine via sea, air, express, or land transport, tailored to your specific logistical requirements. All units are secured in standard export fumigation wooden boxes to ensure safe delivery.

    Secure Packaging

    Frequently Asked Questions

    Are you a manufacturer or a trading company?
    We are a professional manufacturer specializing in laboratory instruments. Our dedicated R&D team and on-site workshop allow us to guarantee product quality and provide direct after-sales service.
    What is the warranty period for the coating machine?
    Our standard warranty is 12 months. Beyond that, we provide lifetime maintenance support and 24-hour online technical service.
    How long is the delivery time?
    Standard products in stock typically ship within 5-10 days. Customized instruments usually require 30-60 days for engineering and production depending on your specific requirements.
    Can you customize the power supply and plug?
    Yes, we provide products configured according to your local voltage (e.g., 110V, 220V, 380V) and regional plug standards.
    What payment methods do you accept?
    We accept various payment options including T/T (Telegraphic Transfer), L/C (Letter of Credit), D/P (Documents against Payment), and others.
    What kind of packaging is used for international shipping?
    We use standard export-grade fumigation wooden boxes or customized packaging as per your requirements to ensure the equipment remains protected during transit.

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